Configuration_2960

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Drawing 1X00508

Configuration Procedures for 1X00508 (Cisco WS-C2960-24TT-L) Switches

These switches are critical to the operation of the Ovation DCS network.

Improper configuration may result in DCS network

problems and the potential loss of system functionality.

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Drawing 1X00508 Table of Contents

Section 1: Introduction.....................................................................................................3 1.1 PC Preparation......................................................................................................3 1.2 Switch Replacement..............................................................................................4 Section 2: Switch Configuration – Groups 01 to 13.........................................................5 Section 3: Base Switch Configuration – G99...................................................................8 Section 4: Verifying Switch Operation:..........................................................................12 Section 5: Removing a Previous Configuration.............................................................15

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Drawing 1X00508 Section 1: Introduction

The 1X00508 drawing identifies each switch by a unique group number:

Group Application G01 IP switch G02 Root switch, zero fan-out switches supported G03 Back-up root switch, zero fan-out switches supported, G04 Primary fan-out switch G05 Partner or Secondary fan-out switch G06 Root switch, up to 3 pairs of fan-out switches supported G07 Back-up root switch, up to 3 pairs of fan-out switches supported G08 Root switch, up to 10 pairs of fan-out switches supported G09 Back-up root switch, up to 10 pairs of fan-out switches supported G10 Dual Attached -- IP traffic only switch G11 Manageable Field LAN / IO switch G12 Root switch, 1 pair of fan-out switches supported G13 Back-up root switch, 1 pair of fan-out switches supported G42 “Spare” – prepared for field configuration to replace a G01 through G13 switch G99 Base switch, all other groups are made from this one.

As indicated in the table above, all groups except G42 and G99 are fully configured switches for use in an Ovation DCS.

G99 is the “base switch” from which all other groups are to be made. G99 is an un-configured switch that has been inspected and upgraded as necessary to insure that it has the correct Cisco IOS software and cautionary labeling installed.

G42 is a G99 that is prepared for field configuration to replace groups G01 through G13.

1.1 PC Preparation

The reader is assumed to be familiar with the PC environment, including the ability to use both serial and Ethernet communications facilities.

The procedures described below require a PC with a terminal emulator such as

HyperTerminal™. The following settings and commands assume that HyperTerminal is being used.

The COM port should be set to 9600 baud, 8 data bits, no parity, 1 stop bit, and no flow control. Advanced terminal settings such as line delay and character delay may need to be adjusted if the switch configuration download results in errors or partial configuration due to overrun errors on the switch command parser (try line delay = 10msec and character delay = 2msec as a starting point).

Initial communication with the switch is done through the switch’s CONSOLE port.

Cisco supplies a powder-blue modular cable with either an integral DB-9 connector or a separate gray DB-9 to modular adapter with each switch. This cable should be used to Release 01

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Drawing 1X00508 connect the port labeled “CONSOLE” on the switch to the serial DB-9 COM port on the PC.

Upgrading switch software requires a TFTP-server application and use and re-configuration of the PC’s Ethernet adapter.

The SolarWinds™ TFTP Server1 for Windows 95, 98, NT, ME, Win2K, and XP is included with this release.

The TFTP server is a self-installing executable. Open SolarWinds-TFTP-Server.exe and follow the on-screen instructions. Accepting the defaults will install the software in the \"C:\\Program Files\\SolarWinds\\\" sub-directory, add a “Start” menu selection, and create the directory “C:\\TFTP-Root\\”.

Copy the switch software file c2960-lanbasek9-tar.122-40.SE.tar to the TFTP server root directory “C:\\TFTP-Root\\”. If the TFTP server is already installed, the location of the TFTP server root directory can be determined by starting the TFTP server

application. The TFTP Server root directory is displayed in the status window at the lower left.

1.2 Switch Replacement

If this switch is being configured to replace a 1X00508, 1X00093, or 1X00036 switch in an existing Ovation system, refer to the accompanying document

SwitchReplacement.pdf, which can be found on the CD enclosed with the G42 switches.

Cisco no longer supplies a TFTP server for upgrading switch and router IOS images. SolarWinds.Net, Inc. develops and markets an array of network management, monitoring, and discovery tools. Their TFTP Server is included in this release with their express permission. It and their suite of other network tools are available at http://www.solarwinds.net.

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Drawing 1X00508 Section 2: Switch Configuration – Groups 01 to 13

This procedure requires a G99 or G42 base switch as the starting point. Before

beginning this procedure the switch should be visually inspected for the following labels: A warning notice similar to that shown below should be located on the top surface of the switch.

An IOS label, shown below, should be located on the back of the switch and read as indicated:

IOS 12.2(40)SE

NOTE: If either of these labels is missing or if a different IOS is indicated the switch may not be configured correctly as a G99. “Section 3: Base Switch Configuration – G99” procedure must be applied first.

Configuration of Groups 01 through 13 require a system dependant configuration file for each switch. The \"Network Configuration Tool\" available on the Crossroads Intranet site should be used to assign values and build the configuration files. The Network Configuration Tool emails the completed files to the project engineer, the Software Licensing Group, and the Operation technician responsible for switch configuration.

1. The system dependant switch configuration files may be copied to the PC’s hard

drive or loaded directly from floppy diskette or CD-ROM. 2. Perform the procedure described in “Section 4: Verifying Switch Operation:” and return here to continue with configuration of Groups 01 through 13. Make sure the switch responds with the autoinstall and configuration dialog questions. 3. The SW Version and SW Image reported by the switch MUST be 12.2(40)SE and C2960-LANBASEK9-M respectively. If this is not the case, perform the

procedure described in “Section 3: Base Switch Configuration – G99” before proceeding. 4. Press ENTER a few times to obtain the switch prompt. If the prompt is “switch>”, type “ena” and press ENTER. The prompt should change to “switch#”. 5. Type “conf t” and press ENTER. The switch will respond with:

Enter configuration commands, one per line. End with CNTL/Z.

Switch(config)#

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Drawing 1X00508 Right click on the HyperTerminal “Transfer” function and select “Send Text File”. Browse for and “Open” the appropriate switch configuration file in the dialog box. Carefully monitor the HyperTerminal text window to insure that commands in the configuration file are being typed into the switch configuration. As each

command is sent to the switch the switch will prompt with the switch name plus “(config)” or “(config-if)”.

During the configuration the switch will also display warning messages, which indicate:

• A command is setting a parameter that has already been set or is the same as the default condition. Examples:

test-switch(config)#vtp mode transparent Device mode already VTP TRANSPARENT. test-switch(config)#no udld enable UDLD is already globally disabled.

• An operating mode change that should be used with caution or does not activate immediately. Example:

test-switch(config-if)# spanning-tree portfast

%Warning: portfast should only be enabled on ports connected to a single host. Connecting hubs, concentrators, switches, bridges, etc... to this interface when portfast is enabled, can cause temporary bridging loops. Use with CAUTION

%Portfast has been configured on FastEthernet0/24 but will only have effect when the interface is in a non-trunking mode.

If the switch displays any error messages indicating invalid input to the command parser, such as:

^

% Invalid input detected at '^' marker.

the switch is failing to receive the commands properly. This usually indicates that the terminal emulator is delivering text to the switch console too rapidly. Try increasing the terminal emulator line and character delay settings to 50 and 10 milliseconds respectively. Power cycle the switch, re-run the terminal emulator with its new settings, and go back to Step 4.

The last command sent to the switch is “end,” completing the transfer. The “end” command will exit the configuration dialog, and the switch will display its command prompt, e.g.,

priswitch#

6. Press ENTER a few times to make sure the switch displays the command prompt. At the command prompt, type “write” and press ENTER. The switch should respond with:

Building configuration... [OK]

priswitch#

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Drawing 1X00508 7. Type “reload” and press ENTER at the command prompt. Press ENTER at the reload confirmation question. The switch will reboot and display the boot up sequence as if it were just powered up. The message “Press RETURN to get started!” will be displayed followed by various startup diagnostic messages. Press

ENTER. The switch should respond with its hostname prompt (e.g., “priswitch>”). 8. Configuration is complete; apply the drawing group and switch ID label as prescribed in drawing 1X00508. Release 01

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Drawing 1X00508

Section 3: Base Switch Configuration – G99

The group G99 base configuration establishes a consistent starting point for all of the other switch configuration groups. It also ensures that any switches that are shipped from stock are configured with a valid and approved IOS (switch software) and are dressed with the proper warning and identification labels for use in an Ovation system.

1. Perform the procedure described in “Section 4: Verifying Switch Operation:” and return here.

2. If the switch reports the SW Version is 12.2(40)SE AND the SW Image is C2960-LANBASEK9-M, continue with Step 19 of this procedure.

Caution: When upgrading the IOS, make certain that the switch and PC are securely connected to a reliable source of power.

3. Since the switch is not running the approved software, additional steps must be taken to load the proper version. Be sure that the PC has been properly prepared as described in “1.1 PC Preparation” above.

Note: This procedure requires the PC running the TFTP server have IP connectivity to the switch. It is necessary to configure the PC’s Ethernet adapter to have an IP address on the same subnet as the switch.

Do not connect the PC Ethernet to the switch at this time.

4. Assign the PC’s Ethernet adapter the static IP address of 192.168.2.1 with a subnet mask of 255.255.2.0. Verify that the IP address and subnet mask are set properly. Reboot the PC if required.

5. Re-establish HyperTerm communication with the switch CONSOLE port. Press ENTER a few times to obtain the switch prompt. If the prompt is “switch>”, type “ena” and press ENTER. The prompt should change to “switch#”.

6. At the “switch#” prompt, type “conf t” and press ENTER. The switch should respond with:

Enter configuration commands, one per line. End with CNTL/Z. Switch(config)#

7. Type the following commands, and press ENTER after each line:

no ip http server int vlan1 (The prompt will change to Switch(config-if)#) ip address 192.168.3.1 255.255.2.0 no shutdown end

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Drawing 1X00508

8. Type “write” and press ENTER at the “Switch#” prompt. The switch should

respond with:

Building configuration... [OK] Switch#

9. Connect the PC’s Ethernet adapter to port 1 on the switch with a straight-through patch cable. The switch port LED should first turn amber and then, after 15 to 30 seconds, green. The LED must be solid green before proceeding with the upgrade process. You should see the following messages displayed from the switch CONSOLE port:

xx:xx:xx: %LINK-3-UPDOWN: Interface FastEthernet0/1, changed state to up

xx:xx:xx: %LINEPROTO-5-UPDOWN: Line protocol on Interface FastEthernet0/1, changed state to up

10. From a DOS Command shell on the PC, use the “ping 192.168.3.1” command to verify IP connectivity to the switch. Do not proceed unless the switch responds to the ping.

11. Activate the TFTP server application.

12. At the “Switch#” prompt, type the following command and press ENTER.

archive download-sw /overwrite tftp://192.168.2.1/c2960-lanbasek9-tar.122-40.SE.tar

The tftp download will begin with the switch displaying text similar to the following: Loading c2960-lanbasek9-tar.122-40.SE.tar from 192.168.2.1 (via Vlan1): !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! [OK - 9205760 bytes] examining image... extracting info (106 bytes) extracting c2960-lanbasek9-mz.122-40.SE/info (488 bytes) extracting info (106 bytes) Stacking Version Number: 1.33 System Type: 0x00000000 Ios Image File Size: 0x0058EA00 Total Image File Size: 0x008C7A00 Minimum Dram required: 0x04000000 Image Suffix: lanbasek9-122-40.SE Image Directory: c2960-lanbasek9-mz.122-40.SE Image Name: c2960-lanbasek9-mz.122-40.SE.bin Image Feature: LAYER_2|SSH|3DES|MIN_DRAM_MEG=

NOTE: There are two common errors that can cause the tftp download to abort immediately:

• If the switch responds with “Could not buffer tarfile…”, this

indicates the TFTP server could not locate the file requested by the switch. Verify that the file c2960-lanbasek9-tar.122-40.SE.tar was copied correctly to the TFTP server root directory. Release 01

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•

If the switch responds with error messages starting with: ‘Unable to create temp dir “flash:update”’ or

‘Error opening flash:update/info’,

this indicates a previous tftp upgrade did not complete successfully. At the “Switch#” prompt, enter:

delete /r /f flash:update

and press “ENTER” to confirm directory removal when prompted.

Re-enter the “archive…” command as above at the “Switch#” prompt to initiate the tftp download.

13. The “[OK –9205760 bytes]” indicates the tftp transfer of the tar archive has completed;

the “examining image…” indicates the file extraction is about to begin, some of which is shown below. More than 600 files are extracted. This can take up to several minutes.

Old image for switch 1: flash:c2960-lanbase-mz.122-25.SEE2 Old image will be deleted after download. Extracting images from archive into flash... c2960-lanbasek9-mz.122-40.SE/ (directory) c2960-lanbasek9-mz.122-40.SE/html/ (directory) extracting c2960-lanbasek9-mz.122-40.SE/html/forms.js (13563 bytes) extracting c2960-lanbasek9-mz.122-40.SE/html/sitewide.js (20829 bytes) extracting c2960-lanbasek9-mz.122-40.SE/html/combo.js (9353 bytes) : : [More than 600 files are extracted…] : extracting c2960-lanbasek9-mz.122-40.SE/html/images/122083.gif (188 bytes) extracting c2960-lanbasek9-mz.122-40.SE/html/images/sfp_brown.gif (966 bytes) extracting c2960-lanbasek9-mz.122-40.SE/c2960-lanbasek9-mz.122-40.SE.bin (5816115 bytes) extracting c2960-lanbasek9-mz.122-40.SE/info (488 bytes) extracting info (106 bytes) Installing (renaming): `flash:update/c2960-lanbasek9-mz.122-40.SE' -> `flash:c2960-lanbasek9-mz.122-40.SE' New software image installed in flash:c2960-lanbasek9-mz.122-40.SE Removing old image: flash:c2960-lanbase-mz.122-25.SEE2 All software images installed. Switch#

14. The extraction process will complete as shown above, and the old IOS software will be overwritten with the new (correct) image. If successful, the old image will be removed.

15. Disconnect the PC’s Ethernet from the switch and the following should be displayed from the CONSOLE port:

xx:xx:xx: %LINK-3-UPDOWN: Interface FastEthernet0/1, changed state to down

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xx:xx:xx: %LINEPROTO-5-UPDOWN: Line protocol on Interface FastEthernet0/1, changed state to down

16. At the “Switch#” prompt, type “delete /f flash:config.text” and press ENTER. 17. At the “Switch#” prompt, type “reload” and press ENTER. Press ENTER in

response to the “Proceed with reload? [confirm]” prompt.

18. The switch should begin its boot process. Verify the switch boots properly, passes all POSTs, and reports its SW Version and SW Image are 12.2(40)SE and C2960-LANBASEK9-M respectively. Also verify the switch responds with the autoinstall question in response to pressing ENTER after the boot process completes. (Refer to the “Section 4: Verifying Switch Operation:” section for details of the boot process.) The SW Version and SW Image reported by the switch MUST be 12.2(40)SE and C2960-LANBASEK9-M before it can be labeled as a Group 99.

19. The “critical network component” notice label should be applied to the switch as indicated in the 1X00508 drawing.

20. Any existing “1X00508 REVxx” or Cisco “IOS VERSION” label on the switch should be removed or covered with the new label as required by the 1X00508

1X00508 REV01 IOS 12.2(40)SE

drawing.

21. This is now a G99 base configuration switch. If preparing a G99 in order to build one of the groups used in Ovation, return to the procedure that invoked this one.

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Drawing 1X00508

Section 4: Verifying Switch Operation:

1. The switch CONSOLE port should be connected to the PC’s COM port as described in the “1.1 PC Preparation” section.

2. HyperTerminal or another terminal emulator program should be started. Verify that the program connects successfully to the appropriate COM port. 3. Switches should always be configured “stand-alone.”

“Stand-alone” means there should be no connections to any of the FastEthernet or GigabitEthernet ports.

4. Connect the switch to a reliable source of power.

5. Almost immediately, the LEDs above the MODE switch should illuminate and turn off; only the “SYST” LED should continue flashing. Within 20 seconds of applying power, the switch should begin to display text similar to the following. The software load (Loading “flash…) should start about 25 seconds later. Carefully note the IOS directory and file name in the “Loading” and “File” lines (highlighted in example text). Base ethernet MAC Address: 00:18:ba:62:e8:00 Xmodem file system is available. The password-recovery mechanism is enabled. Initializing Flash... flashfs[0]: 600 files, 19 directories flashfs[0]: 0 orphaned files, 0 orphaned directories flashfs[0]: Total bytes: 32514048 flashfs[0]: Bytes used: 8235008 flashfs[0]: Bytes available: 24279040 flashfs[0]: flashfs fsck took 10 seconds. ...done Initializing Flash. Boot Sector Filesystem (bs) installed, fsid: 3 done. Loading \"flash:c2960-lanbasek9-mz.122-40.SE/c2960-lanbasek9-mz.122-40.SE.bin\"…@@ @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ : : File \"flash:c2960-lanbasek9-mz.122-40.SE/c2960-lanbasek9-mz.122-40.SE.bin\" uncompressed and installed, entry point: 0x3000 executing... Restricted Rights Legend Use, duplication, or disclosure by the Government is Release 01

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Drawing 1X00508

6. The switch should continue its Power-On Self Test (POST) and should report successful subsystem tests. This occurs at approximately one minute of uptime.

Do not use the switch if it reports a failure during POST.

7. When the POST is complete (1.5 minutes of uptime), text similar to the following

will be displayed. Record the “SW Version” and “SW Image” values (highlighted in example text).

cisco WS-C2960-24TT-L (PowerPC405) processor (revision B0) with 61440K/4088K bytes of memory. Processor board ID FOC1030Z90V Last reset from power-on 1 Virtual Ethernet interface 24 FastEthernet interfaces 2 Gigabit Ethernet interfaces The password-recovery mechanism is enabled. K bytes of flash-simulated non-volatile configuration memory. Base ethernet MAC Address : 00:19:06:BD:A8:80 Motherboard assembly number : 73-10390-03 Power supply part number : 341-0097-02 Motherboard serial number : FOC10300R9H Power supply serial number : AZS1029037P Model revision number : B0 Motherboard revision number : C0 Model number : WS-C2960-24TT-L System serial number : FOC1030Z90V Top Assembly Part Number : 800-27221-02 Top Assembly Revision Number : B0 Version ID : V02 CLEI Code Number : COM3L00BRA Hardware Board Revision Number : 0x01 Switch Ports Model SW Version SW Image ---------- ----- -- --------- ----------------- --------------- * 1 26 WS-C2960-24TT-L 12.2(40)SE C2960-LANBASEK9-M Press RETURN to get started! 00:00:24: %LINEPROTO-5-UPDOWN: Line protocol on Interface Vlan1, changed state to down 00:00:25: %SPANTREE-5-EXTENDED_SYSID: Extended SysId enabled for type vlan 00:00:46: %SYS-5-RESTART: System restarted -- Cisco IOS Software, C2960 Software (C2960-LANBASEK9-M), Version 12.2(40)SE, RELEASE SOFTWARE (fc2) Copyright (c) 1986-2007 by Cisco Systems, Inc. Compiled Thu 10-May-07 16:43 by antonino

8. The entire boot process takes about 2 minutes. When all of the above output has been displayed, press ENTER. The switch should respond with: Release 01

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Drawing 1X00508

Would you like to terminate autoinstall? [yes]:

Press ENTER. The switch should respond with:

--- System Configuration Dialog ---

Would you like to enter the initial configuration dialog? [yes/no]:

Type “no” and press ENTER. The switch should respond with:

Switch>

If the switch does not respond with the questions as described

above, do not proceed with the configuration. Remove the existing configuration by following the steps in the “Section 5: Removing a Previous Configuration” section then resume this procedure at Step 5.

9. Type “enable” and press ENTER. The switch prompt “>” should change to “#” to indicate privileged mode:

Switch#

10. The switch is now ready to be upgraded or configured. Return to the procedure that invoked this one.

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Drawing 1X00508

Section 5: Removing a Previous Configuration

If the switch has previously been loaded with a configuration, pressing ENTER after the boot-up procedure has completed will result in the switch responding with its system name prompt (e.g., “parswitch>”), instead of the autoinstall and configuration dialog questions.

If this happens, the prior configuration must be deleted. Follow these steps to remove the configuration:

1. Remove power to the switch. The PC must remain connected to the CONSOLE port.

2. Press the “MODE” button and hold it in while applying power to the switch. Observe the “SYST” LED flash for approximately 10 seconds and then remain solid green. When the “SYST” LED stays on, release the MODE button. The switch should output the following text:

Base ethernet MAC Address: 00:18:ba:62:e8:00Xmodem file system is available. The password-recovery mechanism is enabled. The system has been interrupted prior to initializing the flash filesystem. The following commands will initialize the flash filesystem, and finish loading the operating system software: flash_init load_helper boot

3. At the “switch:” prompt, type the command flash_init and press ENTER. The switch should respond with:

Initializing Flash... flashfs[0]: 603 files, 19 directories flashfs[0]: 0 orphaned files, 0 orphaned directories flashfs[0]: Total bytes: 32514048 flashfs[0]: Bytes used: 8334848 flashfs[0]: Bytes available: 24179200 flashfs[0]: flashfs fsck took 10 seconds. ...done Initializing Flash. Boot Sector Filesystem (bs) installed, fsid: 3 Setting console baud rate to 9600...

4. At the “switch:” prompt, type the command load_helper and press ENTER. The switch should respond with “switch:”

5. At the “switch:” prompt, type the command dir flash: and press ENTER. The

switch should respond with a flash directory listing similar to the Release 01 03/28/08 Page 15 of 16

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Drawing 1X00508

following:

Directory of flash:/ 3 -rwx 5 private-config.text 4 -rwx 12743 config.text 5 -rwx 616 vlan.dat 7 drwx 192 c2960-lanbasek9-mz.122-40.SE 24179200 bytes available (8334848 bytes used)

6. The previous configuration is stored in config.text. To delete this file, at the “switch:” prompt, type the command delete flash:config.text and press ENTER. The switch will prompt for confirmation of the deletion by responding:

Are you sure you want to delete \"flash:config.text\" (y/n)?

Enter “y” and press ENTER. The switch will confirm the deletion by responding:

File \"flash:config.text\" deleted

7. If the flash directory lists the file vlan.dat, delete this file by entering the command delete flash:vlan.dat and enter “y” for confirmation when prompted.

8. If continuing with a configuration procedure, type the command boot and press ENTER at the “switch:” prompt to start the switch reload process. Return to the procedure that invoked this one.

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